Because it will have you a lot more control over the whole process and it is more forgiving in.
Tig welding 18 gauge sheet metal.
If using the finger switch on the tig welder i like to set the machine to a fixed 50 60 amps for sheet metal work.
However if you are dealing with materials that are 18 gauge or thicker one should be able to use 030 inch welding wire.
The best two electrodes for welding auto body sheet metal is either ceriated tungsten or thoriated tungsten.
With the pedal i m able to fluctuate the amperage to get exactly the size weld and penetration i need.
How to weld auto body sheet metal with a tig welder.
Continue the same way along the sides of the piece of sheet metal.
For thinner gauge sheet metal like 18 or 20 gauge we suggest 023 6mm wire in your mig welder.
It is recommended that a welder should use 023 or 024 inch wire for light gauge sheet metal work.
Say if you are welding an 18 gauge stainless steel sheet that is 2 2 feet in size to repair the side of your tank start by creating a weld that is 1inch long then skip 6 inches and then create a 1 inch long weld.
Practice on some scrap steel till you get the feel for the melting point of the steel.
As a rule when mig welding sheet metal never use a body filler metal that is thicker than the base metal.
Ditch a 1 8 inch tungsten electrode for something much smaller like 1 16 inch tungsten.
Keep the stick out short stickout of your mig wire is important when welding any type of metal but especially sheet metal.
Holding the tip too far from the surface will cause the wire to have to come out too far to touch the metal.
If you are working on auto body sheet metal you may want to buy a 120 volt mig welder.
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